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Forum: C4 General Discussion

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Head light

Posted: 7/10/24 9:20amMessage 1 of 10
D
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Stafford, VA - USA
Joined: 8/28/2021
Posts: 4
Vette(s): 1995 Competition Yellow Coupe

My left head lamp clicks as it opens and closes. Sometimes it does not open all the way. What should I do to fix it.

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Re: Head light

Posted: 7/10/24 12:56pmMessage 2 of 10
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Equinunk, PA - USA
Joined: 10/31/2007
Posts: 2570
Vette(s): 1972 conv, 4-speed, 350, 200hp, numbers match, rally wheels, war bonnett yellow w/white top. good condition, nice driver.

It is time consuming,  and a tad fussy. The three little plastic pucks in the mechanism need to be replaced. The light will eventually stop opening but make a bunch of noise. If you are not mechanically inclined, let someone else fix it. The entire assembly will need to be taken out of the car. 

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Re: Head light

Posted: 7/21/24 5:19amMessage 3 of 10
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Burke, VT - USA
Joined: 1/23/2002
Posts: 7601
Vette(s):
SOLD - "The Toy" - '70 Convertible
SOLD - "The Beast" - '90 ZR-1 (#682)
SOLD - "Betty" - '28 Ford Model A Tudor
SOLD - "BLKBRRD" - '78 Pontiac Trans Am
"BLUBYU" - '04 Coupe

As Mark says it is time consuming but it is a relatively easy project.  Years ago replaced the gears on both headlights on "The Beast" - the first one took longer than the second one.  By now there are probably YouTube videos out there that will walk you thru the process.

Jim Olson 

"The Toys"...!!!  Save the Wave!

Where I've been in a Corvette...!!!

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Re: Head light

Posted: 7/25/24 6:45amMessage 4 of 10
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Stafford, VA - USA
Joined: 8/28/2021
Posts: 4
Vette(s): 1995 Competition Yellow Coupe

Thank You I seen where you can get metal replacements gears.

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Re: Head light

Posted: 7/31/24 7:57amMessage 5 of 10
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Burke, VT - USA
Joined: 1/23/2002
Posts: 7601
Vette(s):
SOLD - "The Toy" - '70 Convertible
SOLD - "The Beast" - '90 ZR-1 (#682)
SOLD - "Betty" - '28 Ford Model A Tudor
SOLD - "BLKBRRD" - '78 Pontiac Trans Am
"BLUBYU" - '04 Coupe

Yep, that's what I used.  Sorry I don't remember where I got them.

Jim Olson 

"The Toys"...!!!  Save the Wave!

Where I've been in a Corvette...!!!

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Re: Head light

Posted: 8/7/24 8:46amMessage 6 of 10
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Joined: 6/17/2012
Posts: 28

Check out the Tech Section at Corvette Central. Excellent video and parts from them as well.

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Rebuilt motor

Posted: 8/8/24 5:28amMessage 7 of 10
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Joined: 6/2/2024
Posts: 8

Check out mirrock corvettes video on head light motor repair and get educated prior to completing the job. No need for metal gear waste of $$. They are on YouTube and explain rebuild 

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Re: Head light

Posted: 8/8/24 6:55amMessage 8 of 10
m
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Equinunk, PA - USA
Joined: 10/31/2007
Posts: 2570
Vette(s): 1972 conv, 4-speed, 350, 200hp, numbers match, rally wheels, war bonnett yellow w/white top. good condition, nice driver.

I agree on metal vs plastic gears. When I replaced the little plastic pucks in the housing, the gears were in very good condition. I cleaned and added a good quality graphite grease and replaced them. Very smooth and precise movements. If the microswitches are operating correctly for start and stop, the gears take no abuse. Clean and lubricate. Should be sufficient. 

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Re: Head light

Posted: 8/7/25 6:38amMessage 9 of 10
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I did mine last winter passengers side was easy, drivers side was a little more difficult. Plastic gears are worn, you will see when you disassemble. 

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Re: Head light

Posted: 8/8/25 12:25pmMessage 10 of 10
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Cocoa, FL - USA
Joined: 8/21/2022
Posts: 46
Vette(s): 1990 C4 convertible Polo green/tan interior&top
1991 C4 ZR-1 red/tan
2020 C8 coupe Rapid blue/silver stripe/red interior

When I bought my first C4 the right lamp quit working, bought a new motor (expensive) and replaced it. When the other one quit working I had watched Mirrock’s YouTube video (qhttps://youtu.be/RBCrYvslp_o?si=-Bn0e_3K5QdNPV-R) and rebuilt it. That was four years ago and it’s still working. Have fun on your C4!

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