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Removing the pulley/clutch on a1980 A/C compressor

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Removing the pulley/clutch on a1980 A/C compressor

Posted: 3/18/03 2:18pmMessage 1 of 3
T
Former Member
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Lenton Nottingham, United Kingdom
Joined: 10/4/2002
Posts: 122
Vette(s): Red 1980 350 auto w/ quickshsift Edelbrock intake / carb Crane Fireball cam 0 - 60 6.3s
There's always something....

this time i've got a broken spade connector on the A/C compressor. Don't know how similar these are across the years, but mine has a live and an earth connector, plugged onto the compressor down between the main body and the pulley. The live pin has broken off, right at the base. I could get to it and solder it back on, if i could get the pulley off....
I've undone the nut at the centre of the pulley, but everything's stuck tight on there - don't want to go wading in with the hub-puller or a six foot lever bar until I know whether that's the right way to do it...
Does anyone know where i can see assembly/teardown instructions on the web, or has anyone had their compressor clutch off like this? Until i find out, i want to tread carefully and i'd like to sort it without discharging the system - i can't see how removing the pulley would necessitate that, but i may be wrong!
Any help would be much appreciated, specially in time for summer (yeah ok, british summer - but i just don't like things not working!)
|headscratch|
|IMG|http://www.nottingham.ac.uk/~eaztl1/images/vette_4_sig.jpg |/IMG| Red 1980 350 auto w/ quickshsift Edelbrock intake / carb Crane Fireball cam 0 - 60 6.3s
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Removing the pulley/clutch on a1980 A/C compressor

Posted: 3/18/03 8:27pmMessage 2 of 3
M
Former Member
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CONYERS, GA - USA
Joined: 3/14/2002
Posts: 123
Vette(s): 1972 Ontario Orange Coupe
I think the '80's compressors are similar to the earlier models. It's been a few years, but I'll give it a try.

Look in the "hole" where you removed the center nut. The inside of the pulley assembly should be threaded. You can buy a GM A/C clutch puller at most parts stores. It screws into the pulley, then there is a "bolt" in the center of the puller that pushes against the shaft of the compressor. One you move it a bit, The clutch part of the pulley will will just slide off. You can then unbolt the coil and remove it from the compressor.

The pulley assembly sits on a tapered shaft with a key-way. If you tried to pull with a gear puller on the belts, it will damage the bearings in the clutch.

Good luck,
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Removing the pulley/clutch on a1980 A/C compressor

Posted: 3/19/03 5:45amMessage 3 of 3
T
Former Member
Send PM
Lenton Nottingham, United Kingdom
Joined: 10/4/2002
Posts: 122
Vette(s): Red 1980 350 auto w/ quickshsift Edelbrock intake / carb Crane Fireball cam 0 - 60 6.3s
Martin, thanks for the lightning response!

You're onto something here, the centre of the pulley does indeed have a thread inside it - it looks like i'll have to get hold of the puller. My only concern is, given the relatively small amount of british GM cars equipped with A/C in the early 80's, i may have trouble finding a puller for that vintage of compressor, in our parts shops. Still, now you've outlined the method, i can't see why it should be any trouble to make a puller up, with a bit of threaded pipe, some nuts and threaded bar. If i do go down that route, i'll let you all know my design. (You've got me thinking already!)
This will have to be a weekend project.... |headscratch|

BTW, Martin, that's a fine looking motor you've got there!
Cheers...

|thumb|
|IMG|http://www.nottingham.ac.uk/~eaztl1/images/vette_4_sig.jpg |/IMG| Red 1980 350 auto w/ quickshsift Edelbrock intake / carb Crane Fireball cam 0 - 60 6.3s
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