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Revisit headlight jam up

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Revisit headlight jam up

Posted: 6/29/14 5:39pmMessage 1 of 9
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Ash Fork, AZ - USA
Joined: 4/18/2007
Posts: 1058
Vette(s): 1981 Red Interior White exterior
The part of the body in front of the hood appears warped. This warping has caused 2 problems.  One is cosmetic as there is about a half inch difference in the height of the hood and body where they meet in the center. Two, my headlights jam when when I turn them on.  They are released when I push down (toward the ground) on the panel at the rear of the headlight door.  What could cause this?  Make it a cheap fix please.

This the headlight door where it contacts the body.  Both contact points are to the center of the car.


The hood/body height difference


Dave C..........My mantra: I can not be bought!!      Long and short term leases available.
In the words of Zora Arkus-Duntov "Is your seat belt fastened? Alright, Let's go"


Yeah, I know, Shut up Dave.
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Re: Revisit headlight jam up

Posted: 6/30/14 2:05pmMessage 2 of 9
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WEST SENECA, NY - USA
Joined: 12/3/2001
Posts: 2381
Vette(s): 1981 Blue Ice Met. w/pearl ghost flames TKO500 5speed. LS1 Swap 3.45 Dana 44.
If you need a hood, your welcome to my stock '81 hood. Just have to get it painted white. 
I wonder it the hinge bearings are sloppy causing the headlight doors to jam???


GEN III 5.7L "LS6" Engine swap
TKO500 5 spd.

3.54 Dana 44
'69 "N11" Sidepipes
Borgeson Steering Box
Born 8/1981
Sequence #3975




Click here to see more pics of my Vette on CarDomain.


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Re: Revisit headlight jam up

Posted: 6/30/14 2:18pmMessage 3 of 9
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Ash Fork, AZ - USA
Joined: 4/18/2007
Posts: 1058
Vette(s): 1981 Red Interior White exterior
I'll show you the next time I see you.  It's not the hood, unfortunately.
Dave C..........My mantra: I can not be bought!!      Long and short term leases available.
In the words of Zora Arkus-Duntov "Is your seat belt fastened? Alright, Let's go"


Yeah, I know, Shut up Dave.
Lifetime Member #192


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Re: Revisit headlight jam up

Posted: 7/1/14 9:00amMessage 4 of 9
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WEST SENECA, NY - USA
Joined: 12/3/2001
Posts: 2381
Vette(s): 1981 Blue Ice Met. w/pearl ghost flames TKO500 5speed. LS1 Swap 3.45 Dana 44.
Oh boy thats not good. 

If you have good insurance, just run it into a tree and let the collision shop fix it. LOL


GEN III 5.7L "LS6" Engine swap
TKO500 5 spd.

3.54 Dana 44
'69 "N11" Sidepipes
Borgeson Steering Box
Born 8/1981
Sequence #3975




Click here to see more pics of my Vette on CarDomain.


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Re: Revisit headlight jam up

Posted: 7/1/14 10:10amMessage 5 of 9
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Duncanville, TX - USA
Joined: 11/8/2003
Posts: 22715
Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
Sarge81 said..I wonder it the hinge bearings are sloppy causing the headlight doors to jam???


I bet yer on the right track there, Sarge. Could also be an adjustment that needs to be fine tuned, but slop in the bearings or the housing would be the first place to look. Thumbs Up

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Re: Revisit headlight jam up

Posted: 7/1/14 6:49pmMessage 6 of 9
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Scottsdale, AZ - USA
Joined: 5/23/2007
Posts: 617
Vette(s): 1981 Corvette Two-Tone Claret color, 4 spd, C7 Vert
Do you have little bubbles on the header strip surface (between the headlight doors and the hood)? The header strip rivets rust from below and pull the bracket away lowering anything mounted to it.
      Only 34 years together
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Re: Revisit headlight jam up

Posted: 7/1/14 8:01pmMessage 7 of 9
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Ash Fork, AZ - USA
Joined: 4/18/2007
Posts: 1058
Vette(s): 1981 Red Interior White exterior
John, no bubbles but I would guess that is the cause. There seems to have been 2 aftermarket paint jobs to at least parts of the car.  I'm guessing that those rust spots were hidden at some point.
Dave C..........My mantra: I can not be bought!!      Long and short term leases available.
In the words of Zora Arkus-Duntov "Is your seat belt fastened? Alright, Let's go"


Yeah, I know, Shut up Dave.
Lifetime Member #192


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Re: Revisit headlight jam up

Posted: 7/2/14 3:35amMessage 8 of 9
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WEST SENECA, NY - USA
Joined: 12/3/2001
Posts: 2381
Vette(s): 1981 Blue Ice Met. w/pearl ghost flames TKO500 5speed. LS1 Swap 3.45 Dana 44.
I hope the problem isn't the headlamp header bar pulling away from the body, but if it is...

Looks intimidating, but I think with so time and patience its doable. 


GEN III 5.7L "LS6" Engine swap
TKO500 5 spd.

3.54 Dana 44
'69 "N11" Sidepipes
Borgeson Steering Box
Born 8/1981
Sequence #3975




Click here to see more pics of my Vette on CarDomain.


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Re: Revisit headlight jam up

Posted: 7/2/14 5:43amMessage 9 of 9
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Ash Fork, AZ - USA
Joined: 4/18/2007
Posts: 1058
Vette(s): 1981 Red Interior White exterior
Darryl, I believe that is the problem.  One that I will have a body shop tackle when I have it painted.  That won't be this year or next probably.  I want to take a couple yrs of driving enjoyment before having it painted professionally.   Besides, it adds character!
Dave C..........My mantra: I can not be bought!!      Long and short term leases available.
In the words of Zora Arkus-Duntov "Is your seat belt fastened? Alright, Let's go"


Yeah, I know, Shut up Dave.
Lifetime Member #192


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