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Ignition key barrel removal and replacement

Forum: C3 Electrical, Body and Interior

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Ignition key barrel removal and replacement

Posted: 10/19/07 9:16amMessage 11 of 15
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Cramerton, NC - USA
Joined: 8/22/2006
Posts: 1094
Vette(s): black 1982 coupe slate gray interior, 350 crossfire, 1985 fuel pump, Steeroids R&P conversion
Yep,  you are correct, that is the alarm switch. I don't think it will interfere with changing the flapper handle though.
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Ignition key barrel removal and replacement

Posted: 10/20/07 4:02pmMessage 12 of 15
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Lafayette, LA - USA
Joined: 10/17/2007
Posts: 7
Vette(s): 1978 black on black coupe and 1988 burgundy on black coupe
I got the ignition key barrel switch changed out. Not too bad of a job and the change corrected the malfunction with both the key release and wheel locking devices. But the flapper handle and door lock is a different story. The lock I received has no electrical switch on it and I don't know if the old alarm switch will mount to the new lock. Also I got the two flapper securing nuts out ok. That was easy, but after a couple of hours of trying to release the linkage from the bottom of the flapper with no success and much frustration, I gave up and replaced everything. Is there maybe a trick to removing this linkage attachment point? 
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Ignition key barrel removal and replacement

Posted: 10/21/07 12:20pmMessage 13 of 15
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Cramerton, NC - USA
Joined: 8/22/2006
Posts: 1094
Vette(s): black 1982 coupe slate gray interior, 350 crossfire, 1985 fuel pump, Steeroids R&P conversion
Terry, check your private messenger inbox.  I may be able to help you with the linkage.
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Ignition key barrel removal and replacement

Posted: 10/22/07 4:15amMessage 14 of 15
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Lafayette, LA - USA
Joined: 10/17/2007
Posts: 7
Vette(s): 1978 black on black coupe and 1988 burgundy on black coupe
I got it guys. Man it was so easy, after I thought about it. Duh !!!

1- I disconnected the lock and inner handle linkages.
2- I removed the door latch assembly from the door (three screws facing the back of the car)
3- I removed the two 1/4-20 nuts holding the flapper

After those 3 steps the flapper linkage almost fell out on its own if not for the rod keeper. Reassembly was just as easy. You can pull the linkage way up through the flapper hole and attach it and install the keeper. Just as easy as saying it, it's done. Drop the flapper in install the latch, go back install the gasket, install and tighten the two 1/4-20 nuts and hook up the linkage. The hardest part turned out to be reinstalling the arm rest. I wound up epoxying 1/4-20 nuts behind the shallow threaded points and now it's solid. There's nothing can take the place of experience. And no better feeling than doing it yourself and re-engineering a good thing and making it better.

While I had it all apart I sanded off, primmed and painted away what little surface rust that was there. I also took the lower metal inner door panel access cover off, removed the door latch assembly through the opening and cleaned and lubricated it before putting it back in.

An additional problem I was having was the flapper spring rod had worked its way out about 1/8in locking the door body edge between the spring rod tip and the flapper flange.

I also got the ignition key barrel switch changed out. Not too bad of a job and the change corrected the malfunction with both the key release and wheel locking devices.

Thanks for all the help! Next I'm gonna start researching the front & rear suspension.
TerryOrge2007-10-22 04:16:27
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Ignition key barrel removal and replacement

Posted: 10/22/07 4:55amMessage 15 of 15
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Duncanville, TX - USA
Joined: 11/8/2003
Posts: 22720
Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas

Sounds like someone has the "Fever"!!!

Joel Adams
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