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headlight switch

Posted: 10/5/05 7:59amMessage 1 of 9
t
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Suffern, NY - USA
Joined: 3/16/2005
Posts: 227
Vette(s): 1976 restored,new interior,custom paint(purple),body kit,rebuilt engine,trans,upgraded sound system

I recently had my dash apart to change the tach board and headlight

switch. I couln't open the headlight doors with the switch, I had to use the overide switch. After installing the switch I've had numerous

problems. at first the lights operated ok, but then they stopped working and I can hear air leaking from the switch, and I'm getting a

loud noise like a whining sound from the vacuum canister. I called ecklers who I ordered the switch from. they said they had a batch of defective switches and sent me a new one. I installed the new one but still have the same problem.  Also anyone know what causing the loud noise which I also get when I turn the ignition key on to accessory.

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headlight switch

Posted: 10/5/05 10:54amMessage 2 of 9
R
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BINGHAMTON, NY - USA
Joined: 7/19/2003
Posts: 3825
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What does the loud noise sound like,could be the key in ignition alarm ,

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headlight switch

Posted: 10/5/05 11:08amMessage 3 of 9
t
Former Member
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Suffern, NY - USA
Joined: 3/16/2005
Posts: 227
Vette(s): 1976 restored,new interior,custom paint(purple),body kit,rebuilt engine,trans,upgraded sound system
its definitely not alarm for the key, the noise seems to be coming from the vacuum canister under the hood,it sounds like a groan and when engine is running its a whining sound
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headlight switch

Posted: 10/5/05 5:57pmMessage 4 of 9
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CUYAHOGA FALLS, OH - USA
Joined: 12/2/2003
Posts: 6424
Vette(s): 1975 C3 Red, T-Tops, Black Interior. All I need is time and money! Getting there!
I would pinch the vacuum lines to the headlight switch and see if the noise quits.  You may have another bad switch.
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headlight switch

Posted: 10/5/05 6:31pmMessage 5 of 9
R
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BINGHAMTON, NY - USA
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maybe you have a leak in your vacuum tank,and its vibrating a little bit

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headlight switch

Posted: 10/5/05 8:55pmMessage 6 of 9
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Duncanville, TX - USA
Joined: 11/8/2003
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Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
Could be the actuator(switch) valves, too. They are up under the front, between the actuators(the big, round cans). Did it make this noise before?

Joel Adams
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headlight switch

Posted: 10/6/05 7:57amMessage 7 of 9
t
Former Member
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Suffern, NY - USA
Joined: 3/16/2005
Posts: 227
Vette(s): 1976 restored,new interior,custom paint(purple),body kit,rebuilt engine,trans,upgraded sound system

It all started after removing dash and replacing headlight switch.

I may have loosened another vacuum line, or have another bad switch. are there any other vacuum relays close to the vacuum canister.

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headlight switch

Posted: 10/6/05 3:19pmMessage 8 of 9
R
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Sounds like you opened a can of worms

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headlight switch

Posted: 10/6/05 8:00pmMessage 9 of 9
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Duncanville, TX - USA
Joined: 11/8/2003
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Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
If this "noise" only started after you changed the light switch, then the source has to be in the vac. lines in the cabin. You didn't do anything under the hood/front of the car, so it doesn't make any sense that the source is up there. That's just where the result is. Double-check the routing of the vac. lines to & from the lightswitch. You may now be routing vac. to a diff. place up front than it shoud be.

Also, I have seen some vac. canisters develop a crack in them that will "whistle/wheeze/vibrate" when they get to a certain amount of vac. Might be worth checking the canister with a vac. pump to test the integrity of it. The new light switch may be allowing the system to hold enough vac. to make the canister "buzz", where it did not before, or opened up a crack that was just barely holding with the old switch on it. Hope this makes sense.

Joel Adams
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             NCRS

"Money can't buy happiness -- but somehow it's more comforting to cry in a CORVETTE than in a Kia"

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