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Headlight door operation

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Headlight door operation

Posted: 6/10/06 7:43pmMessage 1 of 8
L
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Warrensburg, MO - USA
Joined: 5/26/2006
Posts: 13
Vette(s): 75 Stingray project car

Since I haven't aquired a service manual for my shark yet I wonder if someone could give me a rundown on headlamp door operation so I can try to determine why mine don't open or close like they're supposed to.

Luther

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Headlight door operation

Posted: 6/10/06 7:47pmMessage 2 of 8
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Fox Island, WA - USA
Joined: 6/20/2005
Posts: 4070
Vette(s): 1978 Indy Pace Car 4851 of 6502, Auto, L-48
Well I'm far from a mechanical genius, but I do know they work off vaccum, so I'd start by checking the vaccum lines leading to them.

MARK
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Headlight door operation

Posted: 6/10/06 7:56pmMessage 3 of 8
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Duncanville, TX - USA
Joined: 11/8/2003
Posts: 22720
Vette(s): #1-1974 L-48 4spd Cp Med Red Metallic/Black deluxe int w/AC/tilt/tele./p/w-p/b/ Am-Fm/map light National/Regional/Chapter NCRS "Top Flight" #2-1985 Bright Red/Carmine Cp.L-98/auto Member: NCRS, NCRS Texas, Corvette Legends of Texas
Boy...talk aboot a can-o-worms!!!
The really simplified version would go somthing like this:
The headlights are vaccuum operated, controlled by the headlight switch, and the headlight over-ride switch, located under the steering column. The system gets its vac. from the engine, and stores it in a tank. That tank can be what looks like a large coffee can, or it can be a part of the front bumper/structure of the car (such as on my '74).
There are two headlite actuator canisters, one for each lite. There are also two actuator "relay valves", that control which side of the actuator gets vac. to either open, or close the lite assembly. These are controlled by the lite switch.
There are a lot of vac. lines in these cars, which mean a million different places for a leak. Every part of the headlite system is also a possible leak point.

That's the simple overview. A service manual(factory) will be a big help with any/all your projects!! There are also several headlight/wiper door vaccuum service publications available to help with the troubleshooting of these systems.

Joel Adams
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Headlight door operation

Posted: 6/10/06 8:18pmMessage 4 of 8
c
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Lakewood, OH - USA
Joined: 11/14/2003
Posts: 144
Vette(s): 69 T-top blue w/bright blue interior-427/390 hp,4 spd,power steering, power brakes, power windows and air conditioning
Here's a link for a diagram of the vacuum system. Sorry, never learned how to make it clickable
Also I'm not sure if your "75" will follow this exactly but it's a start.
http://www.stingray.nu/bilder/vacuum.pdf

Bill
Thanks for the "click" help Iron 82
captn bill38878.8526967593
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Headlight door operation

Posted: 6/10/06 8:20pmMessage 5 of 8
I
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Vette(s): 1982 Collector Edition #3413

[QUOTE=captn bill]Here's a link for a diagram of the vacuum system. Sorry, never learned how to make it clickable

http://www.stingray.nu/bilder/vacuum.pdf
Bill[/QUOTE]

Here's the link for you.

http://www.stingray.nu/bilder/vacuum.pdf

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Headlight door operation

Posted: 6/11/06 3:47amMessage 6 of 8
L
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Warrensburg, MO - USA
Joined: 5/26/2006
Posts: 13
Vette(s): 75 Stingray project car
Thanks for the info guys, maybe I can get out there this afternoon and dig in to this "can of worms".
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Headlight door operation

Posted: 6/11/06 7:11amMessage 7 of 8
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Fox Island, WA - USA
Joined: 6/20/2005
Posts: 4070
Vette(s): 1978 Indy Pace Car 4851 of 6502, Auto, L-48

[QUOTE=captn bill]Here's a link for a diagram of the vacuum system. 
http://www.stingray.nu/bilder/vacuum.pdf
Bill 
[/QUOTE]

Wow cool link Bill   everyone can learn something from a simple diagram like that, thanks.

cilrah38879.2998726852

MARK
LIFETIME MEMBER #117

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"Keep up the Pace"

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Headlight door operation

Posted: 6/11/06 8:23amMessage 8 of 8
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BINGHAMTON, NY - USA
Joined: 7/19/2003
Posts: 3825
Vette(s): ......
I finally got rid of my left side lazy eye,after putzing around with them for the last year,replacing all lines ,rebuilding the canisters,etc. etc.,installed brand new left can,and relay,and WALA everything works right,no more lazy eye

C3VR Lifetime Member #93

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